• 05 Mar 2026

Client Requirement:

Severn Trent Water sought a sustainable, reliable solution for their water treatment facility, aiming to improve water supply resilience, optimise operational efficiency, and meet stringent water quality standards. The focus of the project was on the Ceremac membrane building, a critical part of the treatment process. To meet these needs, BGEN was tasked with providing essential installations and components for the facility's operations.

Our Solution:

BGEN played a key role in supporting the project by delivering critical installations and components within the Ceremac membrane building, the first stage of the treatment process. We supplied and installed advanced electrical control panels to ensure precise monitoring and control of the treatment processes. These control systems were factory-tested to ensure seamless integration with the site’s existing operations, enhancing the reliability and performance of the plant.

In addition to the electrical control systems, BGEN delivered high-quality water quality instrumentation boards. These boards are essential for accurately measuring and ensuring compliance with water quality standards, providing real-time data to operators and allowing for proactive adjustments to the treatment process.

To further enhance the facility’s operational capabilities, BGEN installed fast-acting pneumatically actuated butterfly valves, provided by AVK UK Ltd. These valves are critical for enabling rapid responses during operational processes and backwash cycles, ensuring that the system operates efficiently and can quickly recover from any disruptions.

Client Benefits:

·         First and foremost, BGEN’s installations contributed significantly to the plant’s ability to process and deliver 65 million litres of high-quality water daily, providing water security for 224,000 households. This robust water supply system ensures that the community can rely on a consistent and clean water source.

·         The ceramic membrane system, supported by BGEN’s installations, delivers exceptional microfiltration, superior fouling resistance, and lower maintenance requirements. This leads to greater operational efficiency, reducing the need for frequent maintenance and ensuring the plant remains operational with minimal downtime. Additionally, the fast-acting automation components help ensure that the system responds promptly to operational needs, further enhancing overall efficiency.

·         From a financial perspective, the ceramic membranes are designed to last for 25 years, which significantly reduces long-term operational costs for Severn Trent Water. BGEN’s value engineering efforts also freed up funding, which was reinvested into improving process resilience and mitigating future risks. This not only supports the sustainability of the project but also helps the client make the most of their investment.

·         BGEN’s factory-tested and pre-assembled components facilitated a streamlined installation process, enabling the project to remain on track and progress toward commissioning in May 2025. This timely delivery was crucial for meeting the client’s schedule and ensuring that the plant was ready to meet its operational goals on time.

·         Finally, the precise and reliable water quality instrumentation provided by BGEN ensured that the plant met the rigorous standards set by the Drinking Water Inspectorate. This compliance is vital for ensuring the safety and quality of the water supplied to the community.